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5th Executive Summit – Current Trends and Challenges Facing American automotive BIW-Metal-Forming

September 24-25, 2025

About

The global automotive industry is undergoing a profound transformation. Electromobility is driving greater drivetrain diversity, while shifting supply chain structures and a worsening shortage of skilled labour are intensifying the pressure. But it’s not just external conditions fuelling this change – the vehicles themselves and the way they’re built are being fundamentally reimagined.

Attend this event to gain a comprehensive perspective on the current changes and future developments in car body production: from material and technology innovations to advanced methods of process control and quality assurance.

Key Topics Covered:

The need for fewer, larger body components

  • Car bodies are shifting to large-format structural parts for efficiency.
  • If widely adopted, 50–70% of today’s body components could become obsolete.


Impact on SMEs

  • Many current parts may no longer be needed, risking lost business and jobs.
  • Requires a full rethink of materials, technologies, and manufacturing processes.

Logistics and footprint

  • Oversized parts are inefficient to transport; production must move closer to final assembly lines.
  • Existing facilities (e.g., press hardening) aren’t built for these dimensions.
  • Calls for major capital investment and targeted workforce upskilling tied to new locations.

Automation, AI, and talent

  • High automation and deep technical expertise are essential to run new lines efficiently.
  • AI will be increasingly necessary as process complexity grows.
  • Human expertise remains foundational—AI models still rely on well-trained specialists.

Join us to help shape the future of car body manufacturing and turn these challenges into opportunities!

If you are not a member and would like to attend, click here

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Agenda

September 24 2025

9:00   am      Registration and Networking

9:30   am      Welome by Dan Stewart, Automation Alley and Christian Kovacs, Leading Insights SRL

9:40   am      Business Overview, Russell Zarra, Fraunhofer USA

10:00 am      Presentations Begin

1:10   pm      Lunch

2:20   pm      Presentations Resume

4:40   pm      End of Day 1

September 25 2025

9:00   am      Registration and Networking

9:30   am      Presentations Begin

12:30 pm      Lunch

2:00   pm      Presentations Resume

4:50   pm      Event Concludes

Automation Alley Events

Details

September 24-25, 2025
9:00 a.m.-5:00 p.m.

Automation Alley
2675 Bellingham, Troy, MI, 48083, United States

This event is free for all Automation Alley Members

Sponsored by

Fraunhofer USA