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The Hidden Science Behind Rugged Enclosures: Understanding IK Ratings

by | Aug 20, 2025

Summary

IK Ratings determine how durable a product is. Learn the standards of IK Ratings and how advanced 3D printed materials perform in this system.

You’ve probably wondered why your new smartphone shatters when dropped from knee height, while that ancient Nokia 3310 could survive being run over by a tank. The answer lies in something called IK ratings – a standardized measurement system that determines exactly how much punishment an electronic device can take before kicking the bucket.

The Birth of Bulletproof Electronics

In the early days of industrial automation, engineers faced a frustrating problem: their expensive control systems kept breaking. Factory floors are harsh environments where heavy tools fall, forklifts bump into walls, and frustrated workers occasionally take their anger out on the nearest piece of equipment. Someone needed to create a universal language for describing just how tough these devices really were.

Enter the International Electrotechnical Commission (IEC) with standard IEC 62262, which established IK ratings. These ratings use controlled laboratory tests to measure impact resistance with scientific precision. The system is elegantly simple: higher numbers mean the device can survive bigger hits.

The Science of Staying Intact

IK testing involves dropping calibrated steel weights onto devices from specific heights. It sounds medieval, but it’s actually sophisticated engineering! The test apparatus includes pendulum hammers or steel spheres of different weights (from 0.25 kg to 5 kg) that strike the device with precisely measured kinetic energy.

Read this article in full here.

Stratasys

Stratasys, Ltd. is an American-Israeli manufacturer of 3D printers and 3D production systems for office-based rapid prototyping and direct digital manufacturing solutions.‍

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