Apply for MAST-P Support

Michigan manufacturers: Access capital and support services through the Michigan Auto Supplier Transition Program (MASTP) and position your business for the future of mobility.

The Battery Show North America

OCTOBER 12-15, 2026, Huntington Place, Detroit, MI

Automation Alley Trade Missions

Your Gateway to New, High-Growth Markets.

Join Project DIAMOnD Academy

Register for the Integr8 2026 Series

5 Common Tooling Challenges and How Additive Manufacturing Solves Them

by | Jan 28, 2025

Summary

Additive manufacturing addresses common tooling challenges by reducing high costs, shortening lead times, enhancing design flexibility, and minimizing inventory issues.

Tooling comes in many shapes and sizes. Whether you need a jig, fixture, or end-of-arm tool, you simply want a tool that gets the job done quickly and efficiently. No business can afford to get bogged down on tooling design and sourcing, so here’s how you can use additive manufacturing to your advantage – to make the tool you need fast and get back to value-added work.

Tooling Challenges

Traditional tooling production comes with several challenges:

  • Expensive – One-off tools can quickly become expensive to design and manufacture, especially if they are somewhat complex in shape, design, or function.
  • Slow – Whether making the tool in-house or outsourcing to a job shop, lead time can often hold up production.
  • Design constraints – There are physical limitations on the complexity of the parts that you can machine, limiting your ability to optimize for the task or the operator using it.
  • Ever-growing inventory – When jigs and fixtures are only used sporadically, it can be cumbersome to store and inventory each one.  
  • Lack of skilled workers – It’s becoming harder and harder to find workers skilled in traditional tooling methods like CNC milling. Their time is better devoted to value-added production, if possible.

Let’s examine each challenge in more detail, including how additive manufacturing can solve it (with real-world examples).  

Read the article in full here.

Stratasys

Stratasys, Ltd. is an American-Israeli manufacturer of 3D printers and 3D production systems for office-based rapid prototyping and direct digital manufacturing solutions.‍

More

Additive Manufacturing in the Automotive Industry

What is Automotive Additive Manufacturing? Automotive additive manufacturing (AM) is the process of creating vehicle components by layering materials based on digital 3D models. It allows for rapid prototyping, the production of complex geometries, and the creation of...

Related

Additive Manufacturing in the Automotive Industry

Additive Manufacturing in the Automotive Industry

Automotive manufacturers are using additive manufacturing to accelerate product development, reduce tooling lead times, support low-volume production, and produce replacement parts on demand. This guide explores the key applications, benefits, challenges, materials, and technologies shaping automotive 3D printing, along with real-world examples of how manufacturers are putting additive manufacturing into practice.