3D printing high temperature composite tooling with Ultem 1010 is helping aerospace teams move from concept to flight ready parts faster than ever.
3DXTECH produced this example of a high temperature layup mold using Ultem 1010, showcasing how additive manufacturing is transforming aerospace composite tooling. This custom mold was used to create a precision nose cone with complex geometry, proving how 3D printing reduces lead times and cuts tooling costs while still delivering the accuracy demanded in aerospace applications. Its surface quality and dimensional stability made it an ideal fit for composite layup processes that traditionally rely on machined metal tools.
Ultem 1010’s exceptional thermal performance allows the mold to withstand autoclave pressures and temperatures without deformation. Its durability and chemical resistance make it a trusted choice for aerospace tooling that needs to perform reliably through repeated cycles. As more engineers turn to high performance filaments for real world manufacturing, Ultem 1010 continues to stand out as a material designed for advanced applications including engine bay components, high temperature fixtures, and composite layup molds.
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We manufacture all of our printers and filaments in our 68,000 ft² manufacturing facility (located in Grand Rapids, Michigan) using state-of-the-art equipment and processes. Our goal continues to be to make the most innovative filaments on the market – targeting difficult end-use applications where functionality is king.
